Model No. 831.283160
Serial No.
USER'S MANUAL
Serial
Number
Decal
SEARS, ROEBUCK AND CO.,
HOFFMAN ESTATES, IL 60179
CAUTION
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Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
new products, prizes,
fitness tips, and much more!
BEFORE YOU BEGIN
Congratulations for selecting the new WESLO®
PURSUIT 510 CS exercise cycle. Cycling is one of
the most effective exercises for increasing cardiovas-
cular fitness, building endurance, and toning the body.
The PURSUIT 510 CS exercise cycle offers a selec-
tion of features designed to let you enjoy this healthful
exercise in the convenience and privacy of your
home.
HELPLINE at 1-800-736-6879, Monday through
Saturday, 7 a.m. until 7 p.m. Central Time (excluding
holidays). To help us assist you, please note the prod-
uct model number and serial number before calling.
The model number is 831.283160. The serial number
can be found on a decal attached to the exercise cycle
(see the front cover of this manual for the location of
the decal).
For your benefit, read this manual carefully before
you use the exercise cycle. If you have questions
after reading the manual, please call our toll-free
Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.
Water Bottle Holder*
Console
Handlebar
Backrest
Resistance Knob
FRONT
Pedal/Strap
Seat
Seat Handle
Adjustment Knob
Seat Frame
RIGHT SIDE
REAR
*No water bottle is included
3
ASSEMBLY
Assembly requires two persons. Place all parts of the exercise cycle in a cleared area and remove the packing
materials. Do not dispose of the packing materials until assembly is completed.
In addition to the included tools, assembly requires a Phillips screwdriver
wrenches , and pliers
, two adjustable
.
Use the part drawings below to identify the small parts used in assembly. The number in parenthesis below
each drawing refers to the key number of the part, from the PART LIST on page 14. The second number refers
to the quantity needed for assembly. Note: Some small parts may have been pre-attached for shipping. If a
part is not in the parts bag, check to see if it has been pre-attached.
M4 x 5mm
Screw (65)–2
M6 Washer
(61)–8
M8 Split
Washer (42)–5
M8 Washer
(14)–4
M4 x 8mm
Screw (64)–2
M4 x 16mm
Screw (49)–4
M8 Nylon
Locknut (10)–4
M6 Nylon
Locknut (63)–4
M8 x 15mm Button
Screw (34)–3
M10 Nylon
Locknut (33)–4
M6 x 32mm Bolt
(62)–4
M6 x 38mm Screw
(60)–8
M8 x 48mm Bolt (59)–2
M10 x 65mm Carriage Bolt (30)–4
M8 x 125mm Bolt (57)–2
4
1. While another person lifts the front of the Frame (1)
slightly, attach a Stabilizer (2) with two M10 x 65mm
Carriage Bolts (30) and two M10 Nylon Locknuts (33).
1
2
3
2
30
1
33
2. Attach a Stabilizer (2) to the Seat Frame (5) with two
M10 x 65mm Carriage Bolts (30) and two M10 Nylon
Locknuts (33).
5
33
2
33
30
3. Insert the end of the Seat Frame (5) into the Frame
(1). Next, firmly press the Seat Frame Bushing (20)
into the Frame. Secure the Seat Frame Bushing to the
Frame with two M4 x 5mm Screws (65). Tighten the
Adjustment Knob (9) into the Frame.
9
65
20
1
Carefully tip the exercise cycle onto its side. Attach the
two Bumpers (66) to the Frame (1) with two M4 x
8mm Screws (64). Then, tip the exercise cycle back
onto the Stabilizers (2).
65
66
64
5
2
4. Attach the Left and Right Seat Brackets (52, 53) to the
Seat Frame (5) with two M8 x 125mm Bolts (57), four
M8 Washers (14), and two M8 Nylon Locknuts (10) as
shown. Do not tighten the Nylon Locknuts yet.
4
57
14
5
14
10
14
53
14
52
5
5. Attach a Seat Handle (50) to the round tube on the
Left Seat Bracket (52) with two M6 x 32mm Bolts (62)
and two M6 Nylon Locknuts (63).
5
Attach the other Seat Handle (50) to the Right Seat
Frame (53) in the same way.
52
63
50
53
62
50
6. Attach the Backrest (54) to the Seat Brackets (52, 53)
with four M6 x 38mm Screws (60) and four M6
Washers (61).
6
54
See step 4. Tighten the two M8 Nylon Locknuts (10).
52
53
61
60
61
61
60
7. Attach the Seat (12) to the Seat Brackets (52, 53) with
four M6 x 38mm Screws (60) and four M6 Washers
(61).
7
12
53
52
61
61
60
60
61
6
8. The Console (16) requires three AA batteries (not
included); alkaline batteries are recommended. Insert
three batteries into the Console as shown. Make sure
that the batteries are oriented as shown by the
markings inside the Console.
8
Batteries
16
16
Hold the Console (16) near the Handlebar (15). Insert
the console wire down through the indicated hole in
the Handlebar. Note: The console wire is longer than
shown.
Hole
Attach the Console (16) to the Handlebar (15) with
four M4 x 16mm Screws (49). Be careful to avoid
pinching the console wire.
49
15
Console
Wire
9. While another person holds the Handlebar (15) near
the Upright (13), insert the console wire down through
the Upright. Attach the Handlebar to the Upright with
three M8 x 15mm Button Screws (34) and three M8
Split Washers (42). Be careful to avoid pinching the
console wire. Note: The console wire is longer than
shown.
9
Console
Wire
15
34
34
42
42
13
10. While another person holds the Upright (13) in the
position shown, connect the console wire to the Reed
Switch Wire (43). Next, connect the console cable to
the Lower Cable (45) in the following way:
10
13
42
59
42
• See drawing A. Pull up on the metal bracket on the
Lower Cable (45), and insert the tip of the console
cable (CC) into the wire clip inside the metal bracket
as shown.
Console Wire
10
Console Cable
45
43
1
• See drawing B. Firmly pull up the console cable (CC)
and slide it into the top of the metal bracket as
shown.
• See drawing C. Using pliers, squeeze the prongs on
the upper end of the metal bracket together.
A
B
C
Push the excess wire and cable down into the Frame
(1), and insert the Upright (13) into the Frame. Be care-
ful to avoid pinching the wires and cables. Attach
the Upright to the Frame with two M8 x 48mm Bolts
(59), two M8 Split Washers (42), and two M8 Nylon
Locknuts (10).
Metal
Bracket
Metal
Bracket
CC
45
CC
45
7
11. Identify the Left Pedal (24), which is marked with an
“L.” Using an adjustable wrench, firmly tighten the
Left Pedal counterclockwise into the left arm of the
Crank (21). Tighten the Right Pedal (not shown) clock-
wise into the right arm of the Crank. Important:
Tighten both Pedals as firmly as possible. After
using the exercise cycle for one week, retighten
the Pedals. For best performance, the Pedals must
be kept tightened.
11
21
58
24
Tab
Adjust the left Pedal Strap (58) to the desired position,
and press the end of the Pedal Strap onto the tab on
the Left Pedal (24). Adjust the right Pedal Strap (not
shown) in the same way.
12. Make sure that all parts are properly tightened before you use the exercise cycle. After assembly is com-
pleted, some extra parts may be left over. Place a mat under the exercise cycle to protect the floor.
HOW TO OPERATE THE EXERCISE CYCLE
HOW TO ADJUST THE SEAT FRAME
HOW TO ADJUST THE PEDALING RESISTANCE
For effective exer-
cise, the seat
To increase the
resistance of the
pedals, turn the
resistance knob
clockwise; to
decrease the resis-
tance, turn the knob
counterclockwise.
Important: Stop
turning the knob
when turning
should be in the
proper position. As
you pedal, there
should be a slight
bend in your knees
when the pedals
are in the farthest
position. To adjust
the seat frame,
Resistance
Knob
first loosen the
becomes difficult,
or damage may
result.
Seat
Frame
adjustment knob
on the frame. Slide
the seat frame for-
ward or backward
to the desired
Knob
position. Retighten
the adjustment
knob.
8
FEATURES OF THE CONSOLE
2. Select one of the modes:
The easy-to-use console features five modes that pro-
vide instant exercise feedback during your workouts.
The modes are described below.
Scan mode—
Mode Indicators
When the power
is turned on, the
scan mode will be
selected automati-
cally. A mode indi-
cator will appear
below the word
“SCAN” to show
that the scan
mode is selected,
and a second
mode indicator will show which mode is currently
displayed. Note: If you have selected a different
mode, repeatedly press the Mode button to rese-
lect the scan mode.
Speed, time, dis-
tance, or calorie
mode—To select
one of these
modes for continu-
ous display,
repeatedly press
the Mode button.
The mode indica-
tors will show
which mode is selected. Make sure there is not a
mode indicator below the word “SCAN.”
Speed—This mode displays your pedaling speed, in
miles per hour or kilometers per hour.
Time—This mode displays the elapsed time. Note: If
you stop pedaling for a few seconds, the time mode
will pause.
Note: The console can display speed and dis-
tance in either miles or kilometers. To change
the unit of measurement, press the On/Reset
button for about five seconds. The letters mph or
km/h will appear in the display to show which unit of
measurement is selected. When the batteries are
replaced, it may be necessary to reselect the
desired unit of measurement.
Distance—This mode displays the distance you have
pedaled, in miles or kilometers.
Calorie—This mode displays the approximate number
of calories you have burned.
Scan—This mode displays the speed, time, distance,
and calorie modes, for a few seconds each, in a
repeating cycle.
3. To reset the display at any time, press the
On/Reset button.
HOW TO OPERATE THE CONSOLE
4. To turn off the power, simply wait for a few minutes.
The console has an “auto-off” feature. If the
pedals are not moved and the console buttons
are not pressed for a few minutes, the power
will turn off automatically to save the batteries.
Make sure there are batteries in the console (see
BATTERY REPLACEMENT on page 10). If there is a
thin sheet of clear plastic on the console, remove it.
Follow the steps below to operate the console.
1. To turn on the power, press the On/Reset button or
begin pedaling. The entire display will briefly
appear; the console will then be ready for use.
9
MAINTENANCE AND TROUBLESHOOTING
Inspect and properly tighten all parts of the exercise
cycle regularly. Replace any worn parts immediately.
Next, turn the resistance knob to the lowest setting
(see HOW TO ADJUST THE PEDALING RESIS-
TANCE on page 8).
To clean the exercise cycle, use a damp cloth and a
small amount of mild detergent. Important: To avoid
damage to the console, keep liquids away from
the console and keep the console out of direct
sunlight.
Open the Strap Clamp (3) and pull the end of the
Resistance Strap (11) downward slightly to increase
resistance. Close the Strap Clamp and turn the
Flywheel (37) to make sure there is not too much
resistance.
BATTERY REPLACEMENT
If the console display becomes dim, the batteries
should be replaced; most console problems are the
result of low batteries. To replace the batteries, refer
to assembly step 8 on page 7 and remove the con-
sole from the handlebar. Next, insert three batteries
into the console. Reattach the console to the handle-
bar, being careful not to pinch the console wire.
11
HOW TO ADJUST THE RESISTANCE STRAP
3
If the resistance knob is turned to the highest setting
and there is not enough resistance, the resistance
strap may need to be adjusted. To adjust the resis-
tance strap, you must first remove the left side shield.
37
Using an adjustable wrench, turn the Left Pedal (24)
clockwise and remove it. Next, remove the five M4 x
25mm Screws (41) and the M4 x 16mm Screw (49)
from the Left Side Shield (17). Carefully remove the
Left Side Shield.
When the resistance strap is properly adjusted, re-
attach the left side shield and the left pedal.
41
17
49
24
41
10
HOW TO ADJUST THE REED SWITCH
If the console does not display correct feedback, the
reed switch should be adjusted. In order to adjust the
reed switch, the left side shield must be removed (see
HOW TO ADJUST THE RESISTANCE STRAP on
page 10).
With the left side shield removed, locate the Reed
Switch (43). Turn the Crank (21) until the Magnet (38)
is aligned with the Reed Switch. Loosen, but do not
remove, the M4 x 16mm Screw (49). Slide the Reed
Switch slightly closer to or away from the Magnet.
Retighten the Screw. Turn the Crank for a moment.
Repeat until the console displays correct feedback.
When the Reed Switch is correctly adjusted, reattach
the left side shield and the left pedal.
43
21
49
38
11
CONDITIONING GUIDELINES
The following guidelines will help you to plan your
exercise program. Remember that proper nutrition
and adequate rest are essential for successful results.
ber in your training zone as you exercise. For maxi-
mum fat burning, adjust the intensity of your exercise
until your heart rate is near the middle number in your
training zone as you exercise.
Aerobic Exercise
WARNING:
Before beginning
this or any exercise program, consult your
physician. This is especially important for
persons over the age of 35 or persons with
pre-existing health problems.
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be “aerobic.” Aerobic exer-
cise is activity that requires large amounts of oxygen
for prolonged periods of time. This increases the
demand on the heart to pump blood to the muscles,
and on the lungs to oxygenate the blood. For aerobic
exercise, adjust the intensity of your exercise until
your heart rate is near the highest number in your
training zone.
EXERCISE INTENSITY
Whether your goal is to burn fat or to strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. The chart below shows recom-
mended heart rates for fat burning, maximum fat
burning, and cardiovascular (aerobic) exercise.
HOW TO MEASURE YOUR HEART RATE
To measure your
heart rate, first
exercise for at least
four minutes. Then,
stop exercising and
place two fingers
on your wrist as
shown. Take a six-
second heartbeat
count, and multiply the result by 10 to find your heart
rate. For example, if your six-second heartbeat count
is 14, your heart rate is 140 beats per minute. (A six-
second count is used because your heart rate will
drop rapidly when you stop exercising.)
To find the proper heart rate for you, first find your age
at the bottom line of the chart (ages are rounded off to
the nearest ten years). Next, find the three numbers
above your age. The three numbers are your “training
zone.” The lowest number is the recommended heart
rate for fat burning; the middle number is the recom-
mended heart rate for maximum fat burning; the high-
est number is the recommended heart rate for aerobic
exercise.
WORKOUT GUIDELINES
Each workout should include the following three parts:
A warm-up, consisting of 5 to 10 minutes of stretching
and light exercise. A proper warm-up increases your
body temperature, heart rate, and circulation in prepa-
ration for exercise.
Fat Burning
Training zone exercise, consisting of 20 to 30 min-
utes of exercising with your heart rate in your training
zone. Note: During the first few weeks of your exer-
cise program, do not keep your heart rate in your
training zone for longer than 20 minutes.
To burn fat effectively, you must exercise at a relative-
ly low intensity level for a sustained period of time.
During the first few minutes of exercise, your body
uses easily accessible carbohydrate calories for ener-
gy. Only after the first few minutes of exercise does
your body begin to use stored fat calories for energy.
If your goal is to burn fat, adjust the intensity of your
exercise until your heart rate is near the lowest num-
A cool-down, with 5 to 10 minutes of stretching. This
will increase the flexibility of your muscles and will
help to prevent post-exercise problems.
12
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